China Standard Professional Plastic Mold Manufacturer Customized High Quality Injection Bearing Mould with Overmould with Great quality

Product Description


Product Description

                               PLASTIC INJECTION PART BASIC INFORMATION
Plastic Part Name Bearing
Surface Requirement Texture EDM SPI Chrome Coating
Plastic Part Resin thermoplastic/Thermosetting
Tolerance Request  UP to (±0.005mm)
Production Quantity Up to 1 miliion
Part Size range Up to 1500mm
Multi Injection Single/Double/multi color
Design Software Data exchange: UG, PRO/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report
                             PLASTIC INJECTION CZPT BASIC DESCRIPTION
Injection System Hot runner /Cold Runner
Cavitation Single /Mutil Cavites
Ejector System Pin/air Valve/Stripper plate
Steel Standard  ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling Baffles/Sprin Piple/3D printing water line
Standard Delivery  40 days  or 5 weeks
Standard Parts/Cylinders DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability DFM,Mould flow analysis,Product optimization, Full 2D & 3D CZPT design,Reverse engineering,Collaborative design with customer’s idea
Documents / Reports Provided Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

ACE provides plastic turnkey solution from innovative concept design to reality. ACE is CZPT to meet our customer’s Most challenging demands through the combined use of international state-of-the-art equipment and traditional Tool-making knowledge. ACE team designers and toolmakers with collective experience constantly strive to Refine and perfect our skills. Our top performance is base on the successful execution of every single step.
“Right at the first time”.,
* Plastic processing with Medium and large processing windows
* For all thermoplastics including Filler and reinforcing materials

ACE has been a key supplier to some of the most well known automotive OEMs ACE’s infrastructure of complete resources allows our clients To focus on what’s most important to the automotive market-zero defects, and lowering overall costs. We are CZPT to built the automotive parts as follows:
* Seat back
* Deckilid trim
* Inside Door Handle
* Door Trim
* Engine parts
* Roof Parts
* Lighting parts
* Mud Guard parts
* Air bags 
* Air conditioner Components.

Our Services

ACE Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed. We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype plastic parts and Low cycle plastic parts molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding

Why Choose Us
1. We have our own design and development team and factory, with more than 14 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely.

Inspection Method

We will provide fully dimension checking before mold test.

Make sure all components and mold dimension under correct tolerance. if customer needed, we can provide all these documentation for their reference.

We define quality as total customer satisfaction. This drives us to settle for nothing less than for CZPT in all aspects of our business as we continuously improve our strong compliment of our staff and processes

Company Profile
We are managed by a group of professionals with many years of experience in CZPT design, molding technology and quality control. Our clients are CZPT to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan North & South America, we have developed an excellent understanding of the technical and quality requirements needed.

Capability – Equipment listCapacity* More than 350 sets/year
* Maximum mold weight: 20 tons
* Maximum mold size: 1600mm*900mm*900mmTolerance* Mold: 0.01mm
* Plastic part: 0.015m

ACE MOLD & MOULDING EQUIPMENT & PRESS LIST 2571

Department

Major Equipment

Name

Specification

Unit

Total

Mold Department

CNC Machining Center

ROEDERS RFM-800 Precision Centre Made in Germany

36000/min

2

15

ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany

50000/min

2

ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany

42000/min

2

ROEDERS RFM-600 Precision Centre Made in Germany

42000/min

2

KT-600II Precision Centre

24000/min

3

Priminer V2013HS Size:2000*1300*800mm 20000/min 1
FANUC α-D14MiA 30000/min 1

Shenghong ZheJiang

8500/min

2

Electric Discharge Machine(EDM)

SODICK EDM Machine

AD30L

4

12

MAKINO

EDGE3

2

EDGE2 2

Wintop

350

2

Wintop

DE -650

2

Milling Machine

Milling machine

16SS

8

9

Mazak

Milling machine

QTN150

1

Wire cut machine Sodick ALN 600Gs 0.002mm

1

6
Sodick ALN 400Gs 0.002mm 1
Runjun FH-400 0.005mm 4
Fitting machine ShunXing Max:100Ton 1 1
Grind machine Kent KGS-7132AH Size:1000*350mm 1 6
Xiangyu EM618 Size:400*270*200mm 5

Drill Press Machine

Drill Press machine

Z3032X10

1

1

Molding Department

Plastic injection machine

Injection Machine

Fanuc-CX250

10

25
HaiTian 200T 8
Sumitomo-SE180EV 1
Toshiba EC350S 1

Kaiming 400T

1

Kaiming 450T

1

HaiTian 650T

2

HaiTian 1200T

1

Quality Department

Inspection machine

2.5D Video Measuring System

VMS-2015F

1

3

Alberlink CMM

HR-150A

2

Organization

Currently possess a strong team with 140 people, including 

* 32 Design & Engineers ( ≥ 10 years’ experience) 

* 12 CNC programmers
* 8 project engineers

* 6 Sales people

* 5 full-time quality inspection personnel 

* 4 people in logistic team 
* 60 tool makers

* 13 Office worker

 

How To Order
Kindly contact or email us your inquiries or RFQs. One of our sales team would contact you asap and offer professional consultation on all your plastic molding needs and provide the best price that is suitable to your requirements.

Other Products

Our website lists some of our successful products, but please note that this is just 1 example on behalf of our products and services, so if you can’t see the products you want, please contact us immediately. We warmly welcome customers all over the world and are looking forward to establishing a steady and long-term business relationship with you .

Workshop / Packaging &Shipping
Our factory is under ISO standards & certification.This insures productivity and total control on quality.

Our standard packaging for plastic injection parts we use PP bag plus cardboard boxes or as per customer requirements.
Our standard packaging for plastic injection mold is wooden pallets or wooden cases.

F A Q
Q: What services do you provide?

A: We manufacture plastic injection molds and produce plastic injection parts for sampling and bulk production.We also provide mold design services. 
 

Q: How can I contact you?

A: You can send us an inquiry via email, Alibaba,Alibaba TradeManager, WhatsApp, Skype or Wechat. We will reply to you within 24 hours. 
 

Q: How can I get a quotation?

A:After receving your RFQ, we will reply to you within 2 hours. In your RFQ, please provide the following information and data in order for us to send you competitive pricing based on your requirements.a) 2D part drawings in PDF or JPG format & 3D part drawings in UG, PRO/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin information (Datasheet)c) Annual quantity requirement for parts 
 

Q: What shall we do if we don’t have part drawings?

A: You can send us your plastic part samples or photos with dimensions and we could provide you our technical solutions. We will create .
 

Q: Can we get some samples before mass production?

A: Yes, we will send you samples for confirmation before start of mass production. 
 

Q: Due to time difference with China and overseas, how can I get information about my order progress?

A: Every week we send weekly production progress report with digital pictures and videos that shows the production progress.
 

Q: What is your leadtime?

A: Our standard leadtime for mold production is 4 weeks.For plastic parts is 15-20 days depending on the quantity.
 

Q: What is your payment term?

A: 50% as payment deposit, 50% balance will be paid before shipping. For small amount, we accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred 
 

Q: How do you deliver the goods?

A: We have our own logistics department that could provide shipping costs via Sea or Air freight, Incoterms EXW, FOB, DDP, DDU etc. Or we can work with your appointed shipping forwarder.
 

Q: How can I guarantee our quality?

A: During mold making, we do material and part inspection. During part production, we do 100% full quality inspection
before packaging and reject every parts that is not according to our quality standard or the quality approved by our client.

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Warranty: 2 Years
Shaping Mode: Injection Mould
Surface Finish Process: Electroplating
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pom bearing

Can POM bearings enhance the overall efficiency and functionality of machinery?

Yes, POM (Polyoxymethylene) bearings can enhance the overall efficiency and functionality of machinery. POM bearings offer several advantages that contribute to improved performance, reduced friction, and increased reliability. Here is a detailed explanation:

1. Low Friction and Reduced Energy Consumption:

POM bearings have low friction coefficients, which means they generate less resistance during operation. This characteristic reduces energy consumption and minimizes power losses in machinery. The low friction of POM bearings allows for smoother motion and improved efficiency, enabling machinery to operate more effectively and with less energy input. This efficiency enhancement can lead to cost savings and increased productivity in various industrial applications.

2. Self-Lubricating Properties:

POM bearings have self-lubricating properties, which means they can operate without the need for external lubrication. The inherent lubricity of POM reduces the dependence on additional lubricants, simplifying maintenance requirements and reducing the risk of lubrication-related issues, such as contamination or insufficient lubrication. Self-lubricating POM bearings ensure consistent and reliable performance, reducing downtime and improving the functionality of machinery.

3. Durability and Wear Resistance:

POM bearings exhibit excellent durability and wear resistance. They can withstand repetitive motion, heavy loads, and high-speed operation without significant wear or deformation. The material properties of POM, including its high strength and low coefficient of thermal expansion, contribute to its resistance against wear and dimensional stability. By using POM bearings, machinery can maintain reliable performance over extended periods, reducing the need for frequent replacements and minimizing downtime.

4. Corrosion and Chemical Resistance:

POM bearings have good corrosion and chemical resistance. They can withstand exposure to various chemicals, solvents, and environmental conditions without undergoing degradation or deterioration. This resistance to corrosion and chemical attack enhances the longevity and functionality of machinery, particularly in industries where exposure to harsh substances or environments is common, such as chemical processing, food production, or marine applications.

5. Noise and Vibration Reduction:

POM bearings contribute to noise and vibration reduction in machinery. Their low friction characteristics and self-lubricating properties minimize the generation of unwanted noise and vibrations during operation. Reduced noise and vibration levels not only improve the comfort and safety of machinery operators but also help prevent premature wear or damage to other components. POM bearings enable smoother and quieter machinery operation, enhancing overall functionality and user experience.

6. Light Weight and Design Versatility:

POM bearings offer the advantage of being lightweight and versatile in design. The lightweight nature of POM reduces the overall weight of machinery, resulting in improved energy efficiency and ease of handling. Additionally, POM’s versatility in design allows for complex shapes and customized configurations, enabling the creation of bearings that precisely fit the unique requirements of machinery. This design versatility enhances the overall functionality and integration of POM bearings in diverse industrial applications.

In summary, POM bearings can indeed enhance the overall efficiency and functionality of machinery. Their low friction properties, self-lubricating nature, durability, corrosion resistance, noise reduction capabilities, and design versatility contribute to improved performance, reduced energy consumption, extended service life, and enhanced reliability. By incorporating POM bearings into machinery, industries can optimize operational efficiency, reduce maintenance requirements, and achieve higher productivity levels.

pom bearing

Can POM bearings be customized or machined for specific industrial needs?

Yes, POM (Polyoxymethylene) bearings can be customized or machined to meet specific industrial needs. The versatility of POM as a material allows for various customization options and machining processes to tailor the bearings for specific applications. Here is a detailed explanation:

1. Customized Design:

POM bearings can be customized in terms of their design to accommodate specific industrial needs. Customization options include adjusting the dimensions, tolerances, clearances, or incorporating special features to meet the unique requirements of the application. For example, the bearing’s geometry can be modified to provide enhanced load-carrying capacity, improve alignment, or optimize performance under specific operating conditions. Customized design ensures that the POM bearings are precisely tailored to the application, maximizing their effectiveness and longevity.

2. Machining Processes:

POM bearings can undergo various machining processes to achieve the desired shape, size, or surface finish. Machining processes such as turning, milling, drilling, grinding, or honing can be employed to fabricate POM bearings with specific dimensions and geometric characteristics. Machining allows for precise control over the bearing’s features, such as bore diameter, outer diameter, width, chamfers, or grooves. It enables the production of POM bearings with tight tolerances and dimensional accuracy, ensuring compatibility with mating components and meeting the specific requirements of the industrial application.

3. Material Modifications:

POM material itself can be modified to enhance certain properties or address specific industrial needs. For instance, additives or fillers can be incorporated into the POM matrix during the manufacturing process to improve characteristics such as wear resistance, friction reduction, or dimensional stability. Material modifications can be tailored to the application’s requirements, allowing POM bearings to withstand challenging operating conditions or perform optimally in specific environments.

4. Surface Treatments and Coatings:

To further enhance the performance and durability of POM bearings, surface treatments and coatings can be applied. Surface treatments such as polishing, deburring, or shot peening can improve the bearing’s surface finish, reducing friction and wear. Coatings, including polymer coatings or specialized coatings like PTFE (polytetrafluoroethylene), can provide additional lubrication, reduce friction, and enhance the bearing’s resistance to chemicals, moisture, or corrosion. These surface treatments and coatings can be customized to suit the specific industrial needs and operating conditions.

5. Consultation with Manufacturers:

Consulting with POM bearing manufacturers or industry experts is crucial when considering customization or machining for specific industrial needs. They can provide guidance on the feasibility of customization, offer recommendations on design modifications or machining processes, and help select the most suitable options to meet the application’s requirements. Manufacturers with expertise in POM bearings can also provide valuable insights into material selection, performance optimization, and cost-effectiveness.

In summary, POM bearings can be customized or machined to meet specific industrial needs. Customized design, machining processes, material modifications, surface treatments, and coatings offer flexibility in tailoring POM bearings for different applications, ensuring optimal performance and reliability in a wide range of industrial settings.

pom bearing

What are the key applications of POM bearings in different industries?

POM bearings find numerous applications across various industries due to their unique properties and advantages. The versatility and reliability of POM as a bearing material make it suitable for a wide range of applications. Here are some key industries where POM bearings are commonly used:

1. Automotive Industry: POM bearings are utilized in automotive applications such as steering systems, seat mechanisms, window regulators, fuel systems, and HVAC (heating, ventilation, and air conditioning) systems. Their low friction, wear resistance, and dimensional stability make them ideal for these applications, providing smooth operation and long-lasting performance.

2. Electrical and Electronics Industry: POM bearings are employed in electrical and electronics applications such as switches, relays, connectors, and various moving parts within electronic devices. The material’s low friction, chemical resistance, and excellent dimensional stability ensure reliable operation and precise movement in these components.

3. Textile Industry: POM bearings find extensive use in textile machinery, including spinning machines, weaving machines, and knitting machines. They offer low friction, wear resistance, and resistance to chemicals and moisture, enabling smooth and efficient movement of the machine parts, resulting in improved productivity and quality in textile production.

4. Food Processing Industry: POM bearings are widely employed in food processing machinery due to their excellent corrosion resistance, low moisture absorption, and compliance with food safety standards. They are used in applications such as conveyor systems, packaging equipment, pumps, and mixers, where hygiene and reliability are essential.

5. Medical and Healthcare Industry: POM bearings find applications in medical and healthcare equipment, such as surgical instruments, imaging equipment, prosthetics, and drug delivery systems. The material’s biocompatibility, low moisture absorption, and dimensional stability make it suitable for these applications, ensuring safe and reliable operation in contact with the human body.

6. Industrial Machinery: POM bearings are utilized in various industrial machinery applications, including pumps, valves, compressors, conveyors, and material handling equipment. Their wear resistance, low friction, and chemical resistance contribute to the smooth operation and extended service life of these machines.

7. Agricultural Equipment: POM bearings are employed in agricultural machinery and equipment, such as tractors, harvesters, irrigation systems, and spraying equipment. They provide reliable performance in challenging agricultural environments, offering resistance to wear, chemicals, and moisture.

8. Sporting Goods: POM bearings are used in sporting goods such as skateboards, rollerblades, inline skates, and fishing reels. Their low friction, wear resistance, and durability contribute to smooth and efficient movement in these recreational and sports equipment.

9. Furniture Industry: POM bearings find applications in furniture components such as drawer slides, hinges, and swivel mechanisms. They offer smooth and quiet operation, ensuring ease of use and longevity in furniture applications.

10. Other Industries: POM bearings are also utilized in various other industries, including aerospace, marine, packaging, printing, and general manufacturing. Their properties and advantages make them suitable for a wide range of applications where low friction, wear resistance, chemical resistance, and dimensional stability are crucial.

Overall, POM bearings play a vital role in improving the performance and reliability of machinery and equipment across diverse industries, contributing to enhanced productivity, reduced maintenance, and improved user experience.

China Standard Professional Plastic Mold Manufacturer Customized High Quality Injection Bearing Mould with Overmould   with Great qualityChina Standard Professional Plastic Mold Manufacturer Customized High Quality Injection Bearing Mould with Overmould   with Great quality
editor by CX 2024-03-03

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