China Best Sales OEM Slewing Bearing Roller Plastic Injection Molding Factory bearing assembly

Product Description

Company Introduction:
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We focus on plastic injection molding production since the year 2000
With 4,000 square meters dust-free workshop, and 15 sets of injection molding machine
from 8ton to 200ton, all of them equipped with manipulator,  Automatic and intelligent production is realized
They will be operated by our experienced technician, adjust temperature, pressure,
flow speed and mold, it is not easy, but we can handle these 15 warriors, so they can do
the best production
Stable raw material supply chain, PP, PC, ABS, LDPE, HDPE, PVC, TPR, PU, and so on. 
After mixing and adjusting by experienced experts, become the most precise formula
for your product
Intelligent machine, precisely formula, and mould, experienced technician, make all
the imagination of the product come true

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Material  PP, PS, ABS 
Color Any color available
Package Standard export carton 
Sample Time 5-7 working days
Logo Provide Pantone color code, logo design, size
Design AI, CAD, Core Draw,Original sample

Product View:
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In addition to a small part of plastics containing 100% resin, the vast majority of plastics need to add other substances in addition to the main component resin

Filler
which can improve the strength and heat resistance of plastics and reduce the cost. For example, the addition of wood powder to phenolic resin can greatly reduce the cost, make phenolic plastic 1 of the cheapest plastics, and significantly improve the mechanical strength. Fillers can be divided into organic fillers and inorganic fillers, the former such as wood powder, rags, paper and various fabric fibers, and the latter such as glass fiber, diatomite, asbestos, carbon black, etc.

Plasticizer
Plasticizers can increase the plasticity and softness of plastics, reduce brittleness, and make plastics easy to process and shape. Plasticizers are generally high boiling organic compounds that are miscible with resin, non-toxic, odorless and stable to light and heat. Phthalates are the most commonly used. For example, in the production of PVC plastics, if more plasticizers are added, soft PVC plastics can be obtained. If no or less plasticizers are added (dosage < 10%), rigid PVC plastics can be obtained.

Stabilizer
In order to prevent the synthetic resin from being decomposed and damaged by light and heat in the process of processing and use, and prolong the service life, a stabilizer should be added to the plastic. Commonly used are stearate, epoxy resin, etc.

Colorant
Colorants can make plastics have various bright and beautiful colors. Organic dyes and inorganic pigments are commonly used as colorants.

 

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Standard or Nonstandard: Nonstandard
Feature: High Speed, Antimagnetic, Heat-Resistant
Sealing Gland: Non-Seal
Rolling-Element Number: Single-Row
Roller Type: Deep Groove Raceway
Material: PP, PE, POM, etc.
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pom bearing

What are the potential challenges or limitations of using POM bearings in various industries?

Using POM (Polyoxymethylene) bearings in various industries can come with certain challenges and limitations. While POM offers several advantages, it is important to consider the following factors when assessing its suitability for specific applications. Here is a detailed explanation:

1. Temperature Limitations:

POM bearings have temperature limitations compared to other bearing materials. POM has a relatively low melting point and can degrade when exposed to high temperatures for prolonged periods. This temperature sensitivity restricts the use of POM bearings in applications that involve high temperatures, such as certain automotive, aerospace, or industrial processes. It is crucial to ensure that the intended operating temperature falls within the recommended limits to prevent potential bearing failure or performance degradation.

2. Load Capacity:

While POM bearings can withstand moderate to light loads, they have lower load-carrying capacities compared to materials like steel or bronze. Exceeding the recommended load limits can lead to premature wear, deformation, or failure of POM bearings. Therefore, it is essential to carefully evaluate the specific load requirements of the application and select bearings with adequate load capacity to ensure reliable and long-lasting performance.

3. High-Frequency Vibrations:

POM bearings may not be suitable for applications that involve high-frequency vibrations. POM is a relatively low-damping material, meaning it has limited ability to absorb or dampen vibrations. In situations where high-frequency vibrations are present, such as certain rotating or oscillating machinery, POM bearings may experience increased noise, vibration, or accelerated wear. In such cases, alternative bearing materials with better damping properties may be more appropriate.

4. Chemical Compatibility:

While POM has good chemical resistance overall, it may not be compatible with certain aggressive chemicals or solvents. POM can be susceptible to degradation or swelling when exposed to certain substances, which can compromise the performance and integrity of the bearings. It is crucial to evaluate the chemical compatibility of POM with the specific operating environment and ensure that the chosen bearings can withstand the anticipated chemical exposure without adverse effects.

5. Precision Requirements:

High-precision applications may have stringent dimensional accuracy and stability requirements. While POM bearings can offer good dimensional stability, they may not provide the same level of precision as materials like ceramics or specialized steel alloys. In applications where tight tolerances and precise positioning are critical, alternative bearing materials with higher precision capabilities may be more suitable.

6. Lubrication Considerations:

POM bearings have self-lubricating properties, which can be advantageous in certain applications. However, in high-speed or high-load scenarios, additional lubrication may be necessary to optimize performance and reduce friction. The lubrication requirements and compatibility with POM should be carefully evaluated to ensure proper lubrication and prevent premature wear or damage to the bearings.

7. Compatibility with Other Materials:

POM bearings may have limitations in terms of compatibility with other materials in the application. For example, POM may not be suitable for applications where it needs to interact with abrasive or rough surfaces, as it can experience accelerated wear. Additionally, POM may have limitations in terms of its ability to handle certain dynamic or high-impact situations. It is important to consider the specific application requirements and assess the compatibility of POM with other components or materials involved.

In summary, while POM bearings offer several advantages, including low friction, self-lubrication, and dimensional stability, they also have challenges and limitations. These include temperature limitations, load capacity constraints, sensitivity to high-frequency vibrations, chemical compatibility considerations, precision requirements, lubrication needs, and compatibility with other materials. By carefully evaluating these factors and considering alternative bearing materials when necessary, the potential challenges and limitations of using POM bearings can be effectively addressed in various industries.

pom bearing

Can POM bearings be customized or machined for specific industrial needs?

Yes, POM (Polyoxymethylene) bearings can be customized or machined to meet specific industrial needs. The versatility of POM as a material allows for various customization options and machining processes to tailor the bearings for specific applications. Here is a detailed explanation:

1. Customized Design:

POM bearings can be customized in terms of their design to accommodate specific industrial needs. Customization options include adjusting the dimensions, tolerances, clearances, or incorporating special features to meet the unique requirements of the application. For example, the bearing’s geometry can be modified to provide enhanced load-carrying capacity, improve alignment, or optimize performance under specific operating conditions. Customized design ensures that the POM bearings are precisely tailored to the application, maximizing their effectiveness and longevity.

2. Machining Processes:

POM bearings can undergo various machining processes to achieve the desired shape, size, or surface finish. Machining processes such as turning, milling, drilling, grinding, or honing can be employed to fabricate POM bearings with specific dimensions and geometric characteristics. Machining allows for precise control over the bearing’s features, such as bore diameter, outer diameter, width, chamfers, or grooves. It enables the production of POM bearings with tight tolerances and dimensional accuracy, ensuring compatibility with mating components and meeting the specific requirements of the industrial application.

3. Material Modifications:

POM material itself can be modified to enhance certain properties or address specific industrial needs. For instance, additives or fillers can be incorporated into the POM matrix during the manufacturing process to improve characteristics such as wear resistance, friction reduction, or dimensional stability. Material modifications can be tailored to the application’s requirements, allowing POM bearings to withstand challenging operating conditions or perform optimally in specific environments.

4. Surface Treatments and Coatings:

To further enhance the performance and durability of POM bearings, surface treatments and coatings can be applied. Surface treatments such as polishing, deburring, or shot peening can improve the bearing’s surface finish, reducing friction and wear. Coatings, including polymer coatings or specialized coatings like PTFE (polytetrafluoroethylene), can provide additional lubrication, reduce friction, and enhance the bearing’s resistance to chemicals, moisture, or corrosion. These surface treatments and coatings can be customized to suit the specific industrial needs and operating conditions.

5. Consultation with Manufacturers:

Consulting with POM bearing manufacturers or industry experts is crucial when considering customization or machining for specific industrial needs. They can provide guidance on the feasibility of customization, offer recommendations on design modifications or machining processes, and help select the most suitable options to meet the application’s requirements. Manufacturers with expertise in POM bearings can also provide valuable insights into material selection, performance optimization, and cost-effectiveness.

In summary, POM bearings can be customized or machined to meet specific industrial needs. Customized design, machining processes, material modifications, surface treatments, and coatings offer flexibility in tailoring POM bearings for different applications, ensuring optimal performance and reliability in a wide range of industrial settings.

pom bearing

Can you describe the load-carrying capacity and load ratings of POM bearings?

POM bearings have specific load-carrying capacities and load ratings that determine their ability to withstand different types and magnitudes of loads. The load-carrying capacity of a bearing refers to the maximum load it can support without excessive deformation or failure. Here is a detailed explanation of the load-carrying capacity and load ratings of POM bearings:

1. Static Load Capacity:

The static load capacity of a bearing refers to the maximum load it can withstand without causing permanent deformation or damage while the bearing is stationary or subjected to a slow, constant load. POM bearings have a relatively high static load capacity, allowing them to support heavy loads without significant deformation. This property makes POM bearings suitable for applications where the load is applied steadily and remains relatively constant.

2. Dynamic Load Capacity:

The dynamic load capacity of a bearing refers to the maximum load it can withstand while in motion, considering factors such as speed, duration, and impact forces. POM bearings have a lower dynamic load capacity compared to some other bearing materials, such as bronze or steel. They are more suitable for applications involving moderate to light loads and where the load is not subjected to high impact or shock forces. When the load exceeds the dynamic load capacity of a POM bearing, it may experience increased wear, deformation, or failure.

3. Load Ratings:

Bearing manufacturers typically provide load ratings for POM bearings, which indicate the maximum recommended loads for reliable and safe operation. These load ratings take into account factors such as the bearing’s geometry, material properties, lubrication, and operating conditions. The load ratings are usually specified as axial load ratings and radial load ratings.

Axial Load Rating: The axial load rating indicates the maximum load that a POM bearing can withstand in the axial direction, parallel to the bearing axis. It represents the force applied along the shaft or bore of the bearing.

Radial Load Rating: The radial load rating indicates the maximum load that a POM bearing can withstand in the radial direction, perpendicular to the bearing axis. It represents the force applied perpendicular to the shaft or bore of the bearing.

It’s important to consider the load ratings provided by the bearing manufacturer and ensure that the loads in the application fall within the specified limits. Exceeding the load ratings can result in premature wear, excessive deformation, or catastrophic failure of the POM bearings.

Additionally, it’s worth noting that the load-carrying capacity and load ratings of POM bearings can be influenced by factors such as temperature, lubrication, surface finish, and operating conditions. It’s crucial to consider these factors and consult the manufacturer’s recommendations to ensure optimal performance and longevity of POM bearings in specific applications.

China Best Sales OEM Slewing Bearing Roller Plastic Injection Molding Factory   bearing assemblyChina Best Sales OEM Slewing Bearing Roller Plastic Injection Molding Factory   bearing assembly
editor by CX 2024-03-07

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